Ameresco, Inc., a leading provider of energy solutions, has announced a new project in partnership with the U.S. Army’s Detroit Arsenal in Warren, Michigan. This initiative is one of the first of its kind in the Department of Defense, showcasing how 3D printing can be used to improve energy efficiency on a large scale. The project is part of the Department of Defense’s Environmental Security Technology Certification Program (ESTCP) and aims to serve as a model for future upgrades across military and federal facilities.
Working alongside Branch Technology and the National Renewable Energy Laboratory (NREL), Ameresco will design and install a customized exterior insulation system using Branch Technology’s Cellular Fabrication (C-Fab®) process. This advanced technique involves 3D scanning and printing to create precision-fit insulation panels that improve a building’s energy performance while being cost-effective and tailored to the structure.
Nicole Bulgarino, President of Federal Solutions and Utility Infrastructure at Ameresco, stated, “Partnering with the U.S. Army as they push the envelope on sustainable innovation is inspiring,” This pilot project isn’t just about lowering energy costs; it’s about rethinking how we approach building retrofits across large institutions. Using 3D printing to bring energy efficiency to Detroit Arsenal is a bold step, and we’re proud to be part of the Army’s journey toward a greener future.”
The upgrade will cover around 6,250 square feet of the building’s outer walls and is expected to boost energy efficiency by 50%, helping lower energy bills and reduce greenhouse gas emissions. As part of the project, a 300-square-foot demonstration unit will also be installed at NREL’s facility in Colorado to monitor performance, savings, and long-term feasibility. This project supports the Department of Defense’s broader goals for sustainability, resilience, and innovation in facility management.
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