Origami Solar has launched its first high-tech automated production line for solar module frames at Priefert Steel’s facility in Benton, Arkansas. This is just the beginning, as more production lines are planned. The timing is crucial, with the U.S. government set to impose a 25% tariff on imported steel and aluminum. In partnership with Priefert Steel and DAC Robotics, Origami Solar has developed an advanced system to mass-produce durable steel frames for solar modules. These frames offer a cost-effective, American-made alternative to imported aluminum, helping U.S. solar manufacturers reduce costs and reliance on foreign suppliers.
Steel frames not only provide greater strength but also have a 90% lower carbon footprint. Their quick domestic delivery—within 1–2 days—eliminates the risks tied to overseas shipments, such as delays, geopolitical issues, and rising tariffs. With the upcoming tariffs driving up costs for imported materials, Origami Solar’s expansion strengthens the domestic supply chain, ensuring a more secure and sustainable future for the U.S. solar industry.
With Priefert Steel’s expertise in steel roll-forming and DAC Robotics’ advanced automation, Origami Solar has developed a highly efficient manufacturing system. This process rapidly converts flat steel coils into fully formed solar frame components in just seconds. The fully automated system customizes frame lengths, punches holes, and inserts corner keys in one seamless operation. DAC Robotics’ specialized automation also handles final assembly and packaging, ensuring each frame meets high-quality standards with exceptional speed and precision.
Rocky Christenberry, VP of Manufacturing at Priefert Steel, stated “We are excited to partner with Origami Solar on the first of many automated manufacturing lines for their uniquely strong thin steel profiles. This partnership allows us to deliver a high-quality, high-volume steel frame solution that strengthens U.S. manufacturing and ensures the solar industry has a superior domestic alternative.”
Gregg Patterson, CEO of Origami Solar, mentioned “By partnering with best-in-class companies like Priefert Steel and DAC Robotics, we are not only producing a superior frame but also building a scalable and de-risked domestic supply chain. Delivering cost-effective steel module frames leverages a robust and ready U.S. steel manufacturing industry, creates jobs, and enhances the security and reliability of the solar supply chain.”
Mark Ganninger, CEO of DAC Robotics, also added “Our collaboration with Origami Solar and Priefert Steel highlights what’s possible when robotics are integrated with high-speed manufacturing. Our expertise in end-of-line packaging systems made this project a perfect fit. We are excited to repeat this process and scale the business with Origami as their demand grows.”
Priefert Steel, with its strong legacy in steel production, has grown into a key player in renewable energy. Since entering the solar industry in 2017, it has earned a reputation for delivering high-quality steel solutions by combining tradition with innovation. The Benton facility reflects this commitment, supporting sustainable energy while also creating jobs and boosting local communities. DAC Robotics, a leader in custom automation, has optimized the production process by handling everything from corner insertion to frame stacking, banding, and palletizing. Their advanced system ensures high precision while minimizing waste, making the entire operation more efficient and reliable.
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